Customize Flight Connector | Shock-resistant Flight Connector

Each flight connector undergoes rigorous testing to ensure it meets the demands of aerospace environments. Testing protocols include thermal cycling, vibration testing, salt spray resistance, EMI shielding validation, and mating durability. JVT Connectors uses advanced testing equipment and adheres to global aerospace connector standards like MIL-DTL-38999 and ARINC. These quality controls ensure that each flight connector can maintain functionality across thousands of flight hours, in conditions ranging from sub-zero altitudes to scorching engine compartments.

Not all aerospace systems have the same requirements, which is why JVT offers fully custom flight connector solutions. Whether your application demands a specific contact arrangement, angled housing, specialized coating, or sealing to IP68 or MIL-spec standards, we can design a solution to fit. Custom flight connectors are critical for integrating into tight enclosures, unusual panel shapes, or multi-functional cable assemblies. JVT's design team collaborates with aerospace engineers to ensure that the custom connector meets all performance and regulatory criteria.

Every flight connector is designed with robust locking mechanisms to ensure secure and vibration-resistant connections. In aerospace applications, where loose connections could compromise mission success or passenger safety, locking systems such as threaded, bayonet, or push-pull types are essential. These designs prevent accidental decoupling during extreme motion or pressure changes. JVT flight connectors incorporate precision-machined housings and positive-locking features to ensure absolute mechanical integrity. These features reduce maintenance frequency and enhance system reliability across long-haul flights or continuous drone operations.

The assembly process for a flight connector must be performed with the highest level of accuracy and cleanliness. A single particle or contact misalignment could lead to connection failure in high-altitude or sensitive electronics systems. JVT’s flight connector assembly process follows strict ISO and aerospace cleanroom standards. Each step is documented, traceable, and verified through multiple checkpoints to ensure flawless performance. From soldering contacts to sealing and inspection, every connector is built to ensure consistent reliability in mission-critical scenarios.